Excavator Hydraulic Breakers for Metallurgy and Recycling Industry
Metallurgy and Recycling Industry: Excavator Breaker Performance Data
Beilite Metallurgy and Recycling Solutions: High Performance Breakers
Main Features and Application Areas of Metallurgy and Recycling Hydraulic Breakers
Hot Slag Cleaning: Continuous crushing of steel slag at slag sites where temperatures are as high as 1200°C.
Crucible Cleanliness: Efficient cleaning of metal residues and accumulated slag from ladles to maintain capacity and safety.
Furnace Refractory Renovation: Removal of old refractory bricks inside furnaces and kiln hearths during maintenance cycles.
Tap Hole Maintenance: Cleaning and maintenance of blast furnace exit openings in high temperature environments.
Foundry Cleaning: Breaking apart heavy runners and feeders in large industrial castings while the metal is still under thermal stress.
Induction Furnace Cleaning: Removal of slag and refractory waste from induction melting units without waiting for complete cooling.
Incandescent Waste Cleanup: Fast response cleanup of hot materials after industrial spills or equipment failures.
Non-stop Heavy Duty Crushing: All applications requiring more than 12 hours of continuous operation in environments where standard hydraulic seals will melt or fail.
Hydraulic Breaker Technical Specifications and Carrier Operating Weights
BLT-53 to BLT-100 Technical Specifications
Carrier Operating Weight: 0.5 ~ 14 tons
Operating Oil Flow Rate: 90 l/min - 270 l/min
Pulse Frequency: 350 bpm - 200 bpm
Operating Pressure: 90 bar - 250 bar
End Diameter: 125 mm - 175 mm
BLT-125 to BLT-280 Technical Specifications
Carrier Operating Weight: 14 ~ 50 tons
Operating Oil Flow Rate: 270 l/min - 600 l/min
Pulse Frequency: 200 bpm - 150 bpm
Operating Pressure: 250 bar - 300 bar
End Diameter: 175 mm - 250 mm
Highlights
Carrier Operating Weight: 45 ~ 350 tons
Strong Impact Performance
Versatile Service
Durability and Low Cost
Ease of Use and Maintenance
High Temperature Resistant Hydraulic Breakers: Application Scenarios
Spare Parts Availability
Hydraulic Breaker Bits
Hydraulic Breaker Pistons
Valves and Bushings
OEM and Special Production Solutions
Customer Specific Solutions
Noise Level Customization
Brand Painting and Coating
Connection Bracket Adaptation
Special Working Condition Modification
Hydraulic Breaker Models from BLT-40 to BLT-280 for Excavators
Beilite silent type (box type) hydraulic breakers (BLT-40 - BLT-100) are specially designed for the metallurgical and recycling industries, delivering powerful performance in slag removal and industrial material handling processes. Whether in steel mills or recycling plants, these breakers deliver high impact energy and consistent hydraulic efficiency across different excavator classes. Technical specifications of the BLT-40 to BLT-280 models, ranging from compact models to medium segment carriers, are listed below; details of larger models are available upon request.
Beilite offers a wide range of quiet models compatible with different working weights. These crushers provide consistent impact power and durability, ideal for furnace maintenance, metal recovery and heavy-duty demolition work. Each model is optimized for high impact force, guaranteeing effective shredding of solidified slag, refractory linings and metallic shells. With a noise-reducing box type design and precision components, Beilite crushers offer long-term operational stability.
Mini Excavator Hydraulic Breakers
| Models | For Mini BLT-40 - BLT-100 Crushers Carrier Tonnage Compliance |
|---|---|
| Excavators | 0.8 ~ 14 tons |
| Skid Steer Loaders | 0.8 ~ 14 tons |
| Backhoe Loaders (Backhoe Loader) | 0.8 ~ 14 tons |
| Demolition Robots | 0.8 ~ 14 tons |
| Pedestal Boom (Stationary Breaker Systems) | 0.8 ~ 14 tons |
| Folding Boom Crane | - |
| Refractory Dismantling Machine | 4.5 ~ 14 tons |
| Tractors | 0.8 ~ 14 tons |
| Loose Rock Cleaning (Scaling) Machine | 0.8 ~ 6 tons |
| BREAKER MODELS | TIP DIAMETER (mm) | SUITABLE EXCAVATOR (TONS) | OPERATING FLOW (L/min) | OPERATING PRESSURE (bar) | Pulse Frequency (bpm) |
|---|---|---|---|---|---|
| BLT-40 | 40 | 0.5 - 1.2 | 15 - 30 | 90 - 120 | 800 - 1400 |
| BLT-45 | 45 | 0.8 - 1.5 | 20 - 40 | 90 - 120 | 700 - 1200 |
| BLT-53 | 53 | 1.5 - 3.5 | 20 - 50 | 90 - 120 | 600 - 1100 |
| BLT-60 | 60 | 3 - 5 | 30 - 60 | 100 - 130 | 500 - 1000 |
| BLT-70 | 70 | 4.5 - 6 | 40 - 70 | 110 - 140 | 500 - 900 |
| BLT-75 | 75 | 6 - 8.5 | 50 - 90 | 120 - 150 | 400 - 800 |
| BLT-85 | 85 | 7 - 11 | 60 - 100 | 130 - 160 | 400 - 800 |
| BLT-100 | 100 | 10 - 14 | 80 - 110 | 150 - 170 | 350 - 700 |
Middle Segment Excavator Hydraulic Breakers
| Models | For BLT-125 - BLT-175 Series Carrier Tonnage Compliance |
|---|---|
| Excavators | 18~45 tons |
| Skid Steer Loaders | - |
| Backhoe Loaders (Backhoe Loader) | - |
| Demolition Robots | 14~18 tons |
| Pedestal Boom Systems | 18~45 tons |
| Folding Boom Cranes | - |
| Refractory Dismantling Machines | 18~24 tons |
| Tractors | - |
| Loose Rock Scaling Machines | - |
Heavy Duty Excavator Hydraulic Breakers
| Models | For Heavy Duty BLT-185 - BLT-280 Series Carrier Tonnage Compliance |
|---|---|
| Excavators | 50~350 tons |
| Skid Steer Loaders | - |
| Backhoe Loaders (Backhoe Loader) | - |
| Demolition Robots | - |
| Pedestal Boom (Stationary Breaker Systems) | 50~350 tons |
| Folding Boom Cranes | - |
| Refractory Dismantling Machines | - |
| Tractors | - |
| Loose Rock Scaling Machines | - |
| BREAKER MODELS | TIP DIAMETER (mm) | SUITABLE EXCAVATOR (TONS) | OPERATING FLOW (L/min) | OPERATING PRESSURE (bar) | Pulse Frequency (bpm) |
|---|---|---|---|---|---|
| BLT-125 | 125 | 14 - 18 | 90 - 120 | 150 - 170 | 350 - 650 |
| BLT-135 | 135 | 18 - 22 | 100 - 150 | 160 - 180 | 350 - 500 |
| BLT-140 | 140 | 20 - 24 | 120 - 180 | 160 - 180 | 350 - 500 |
| BLT-150 | 150 | 24 - 27 | 130 - 190 | 180 - 200 | 200 - 300 |
| BLT-155 | 155 | 27 - 33 | 180 - 240 | 200 - 220 | 200 - 300 |
| BLT-165 | 165 | 33 - 38 | 200 - 260 | 210 - 230 | 150 - 300 |
| BLT-175 | 175 | 40 - 50 | 220 - 270 | 230 - 250 | 130 - 200 |
| BLT-185 | 185 | 45 - 55 | 230 - 280 | 250 - 270 | 100 - 140 |
| BLT-190 | 190 | 45 - 55 | 240 - 290 | 250 - 270 | 100 - 140 |
| BLT-195 | 195 | 50 - 60 | 260 - 310 | 260 - 280 | 100 - 140 |
| BLT-200 | 200 | 50 - 65 | 280 - 330 | 280 - 300 | 100 - 130 |
| BLT-205 | 205 | 55 - 75 | 320 - 380 | 280 - 300 | 100 - 130 |
| BLT-210 | 210 | 60 - 90 | 340 - 400 | 280 - 300 | 90 - 120 |
| BLT-215 | 215 | 65 - 95 | 350 - 410 | 280 - 300 | 90 - 120 |
| BLT-220 | 220 | 70 - 100 | 370 - 430 | 300 - 330 | 80 - 110 |
| BLT-230 | 230 | 75 - 110 | 400 - 460 | 300 - 330 | 80 - 110 |
| BLT-235 | 235 | 75 - 120 | 420 - 480 | 300 - 330 | 80 - 110 |
| BLT-255 | 255 | 90 - 130 | 450 - 550 | 300 - 330 | 70 - 100 |
| BLT-260 | 260 | 90 - 160 | 490 - 590 | 300 - 330 | 70 - 100 |
| BLT-280 | 280 | 100 - 350 | 550 - 650 | 300 - 330 | 60 - 90 |
Beilite Metallurgical and Recycling Hydraulic Breakers | High Performance Demolition
Beilite Metallurgy and Recycling Hydraulic Breakers, are specially designed for steel mills and foundries, providing continuous energy for slag removal and ladle cleaning processes. An engineering marvel for furnace maintenance, metal recovery and foundry recycling, these crushers efficiently crush solidified slag, frozen metal deposits (skull material), refractory linings and metallic shells.
The heat-resistant design provides reinforced protection and thermal shielding, providing an unbreakable solution for continuous high-temperature demolition work and special material handling processes. Equipped with heat-resistant seals and heavy-duty components, Beilite breakers maximize thermal durability, energy transfer efficiency and reliability in hazardous environments.
Compatible with excavators from 0.5 tons to 350 tons and fixed pedestal systems, these hammers provide easy installation and seamless integration with industrial metalworking equipment. Their robust construction and optimized power-to-weight ratios significantly increase foundry productivity while reducing downtime and maintenance costs in demanding recycling cycles.
Beilite Hydraulic Breaker Compatibility with World Famous Construction Equipment Brands
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The Right Equipment for the Job
At Beilite (BLT) Hydraulic Breakers, we specialize in providing precision engineered hydraulic breakers for all excavation needs, from mini excavators to heavy-duty machinery. Our breakers are designed for the best hydraulic compatibility, ensuring efficient performance and protecting your equipment from costly damage. Built for high productivity and durability, Beilite breakers deliver maximum impact force in tight spaces while reducing wear and downtime. Browse our range of mini hydraulic breakers to find the perfect solution for your toughest project demands.
SSS - Beilite Silenced Type (Box Type) Hydraulic Breakers
1. What advantages does the Silenced Type Hydraulic Breaker design bring to metallurgy and recycling plants?
Mute (or box type) design completely encloses the breaker body in a protective steel casing lined with high-tech damping materials. In the reverberant environments of steel mills and recycling centers, this design reduces operational noise. 10-15 dB(A) and significantly minimizes the vibration transmitted to the excavator. This protects the operator from fatigue and enables 24-hour operation on sites close to noise-sensitive urban areas.
2. Can Beilite Silenced hydraulic breakers withstand the extreme heat of the slag removal process?
Description. Beilite metallurgical hydraulic hammer, high temperature environments specially designed for the furnace. They feature special heat-resistant seals and composite polymer bushings that maintain their integrity when working with hot slag or near furnaces. The fully enclosed silent housing design also acts as a heat shield, protecting the main hydraulic components from direct radiant heat and abrasive metallic dust common in casting plants.
3. What kind of maintenance is required for metallurgical crushers compared to standard crushers?
While the internal hydraulic principles are similar, metallurgical and recycling applications are much more abrasive. Beilite recommends the following:
Frequent Greasing: Lubricate the bit every 2 hours to prevent metal-to-metal friction and structural noise.
Dust Control: Regular inspection of silent body seals to ensure that fine metallic particles do not penetrate the vibration dampers.
Tip Selection: Use of slag-specific blunt or tapered bits designed for the specific density of industrial waste, rather than standard rock bits.
Why Choose Beilite Hydraulic Breakers?
- Global Leadership: Beilite has more than 20,000 market shares worldwide in heavy-duty hydraulic breakers, giving you industry-leading products that are trusted worldwide.
- Award-winning Innovation: BLTB-280 crusher has received a prestigious award that emphasizes our commitment to excellence and state-of-the-art design. 2025 World Destruction Prize‘(World Demolition Award).
- Maximum Vertical Power: Offering superior downward impact force for deep penetration into hard materials, Beilite breakers deliver unrivaled power when you need it most.
- Increased Stability: Our centered mounting design reduces stress on the excavator, minimizes the risk of tipping and improves overall stability.
- Proven Reliability: in more than 100 countries trusted Beilite crushers have earned a reputation for consistent and high performance on all continents.
- Extended Service Life: Depending on usage up to 15,000 hours Beilite hydraulic breakers last longer than the competition, providing less parts replacement and more value for your investment.
- Low Operating Costs: Maintenance costs compared to other brands reduction experience, minimize downtime and maximize your profitability.
- Superior Viewing Angle: High installation position of Beilite hydraulic breaker, by improving operator line of sight increases safety and precision in every job.
- Preference of the Mining Industry: Beilite hydraulic hammers have become a favorite choice for quarry and mining operators globally thanks to their performance and durability in harsh environments. first choice.
- Better Balance: Our optimal weight distribution a better balance prevents the excavator from becoming unbalanced and increases operational safety.
- Leading Technology: Beilite, China's first heavy-duty hydraulic breaker and pushing the boundaries of innovation in the industry.
- Contribution to Sector Standards: Beilite sets the bar for hydraulic breaker excellence GB/T32799-2016 played a key role in the development of the national standard.
- Comprehensive Support: Over 20 years of experience our expert technical team offers unparalleled support, ensuring that your machines remain in top condition.
Compatible Excavator Brands and Models
Beilite top-mounted (top-type) hydraulic breakers are available in all major excavator brands to ensure the best performance whatever your equipment. seamless fit designed to provide.
Premium Brands:
Caterpillar: CAT 303-390 series, 336, 349, 365, 374, 390
Komatsu: PC50-PC800 series, PC200, PC350, PC490, PC600
Hitachi/John Deere: ZX series, 200, 350, 470, 690, 870
Volvo: EC series, EC140-EC950
Liebherr: R series, R914-R984
Doosan/Develon: DX series, DX140-DX800
Asian Manufacturers:
Hyundai: HX/R series, R210-R520
Kobelco: SK series, SK135-SK850
XCMG: XE series, all models
Sany: SY series, 135-750
LiuGong: CLG series, all sizes
SDLG: LG series excavators
Compact and Mini Excavators:
Bobcat: E series mini excavators
Kubota: KX series, U series
Yanmar: ViO series, SV series
Takeuchi: TB series
JCB: 8000 series mini excavators
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